AI-Powered Motion System Engineering

Describe What You're
Automating.
Get a Motion System Back.

ModuSystems AI is the Engineering Decision Engine for modular motion. Describe a task — pipetting plates, dispensing adhesive, tending pallets — and the platform auto-selects actuators, validates the envelope, generates a 3D model, and produces a quote in seconds. Built on ModuSystems' LYNX actuators, AXYS controls, and engineered systems.

Launch Engine See the Platform
ModuSystems AI — Live
Requirements
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Auto-Select
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Validate
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Simulate
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Quote
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Order
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Fulfill
New · Flagship Workflow

Describe what you're building.
Get a validated motion system back.

The AI Application Designer turns a one-line task description — pipetting plates, dispensing adhesive, scanning slides, tending pallets — into a complete, ready-to-build motion spec with reasoning you can audit.

Step 1
Pick an application

Ten production-ready quick-starts — laboratory, life science, electronics, machine tending. Or describe your own task. The engine handles the translation.

  • PCB inspection · Plate pipetting · Pick & place
  • Adhesive dispensing · Slide scanning · Capping
  • Heavy pick & place · Spray coating
  • Elevated inspection · Elevated pallet handling
AI Application Designer — pick from quick-start examples or describe your task
Step 2
Inspect the reasoning

Every spec comes with the engineering rationale — throughput math, payload assumptions, architecture choice, motor position, and the spacing derivation. No black box.

  • Travel envelope & X-X' spacing math
  • Payload sizing with safety margin
  • Motor selection (servo / stepper, up / down)
  • Z-axis stroke, speed, and clearance
Try it now → Opens directly into the AI Application Designer
Pick & Place reasoning panel showing throughput, payload, work area, speed, architecture, and recommended system spec
10
Quick-start applications
~30s
Spec to validated system
100%
Auditable reasoning
1-click
To 3D, BOM, & quote
Platform Capabilities
See what ModuSystems AI builds.

Not mockups. Not renderings. These are live screenshots from the production platform.

01
AI System Builder

Define your requirements.
The engine does the rest.

Select a system type — single axis through 6-axis gantry — enter payload, travel, and speed. The engine auto-selects actuators, sizes gearboxes, matches controllers, and validates safety margins.

Eight system configurations with visual selection. Stepper or servo. Motor up or motor down. One click to generate.

8 System Types Auto-Selection Safety Validation
AI System Builder — define payload, travel, speed and generate a complete motion system
02
3D Multi-Axis Assembly

Real geometry.
Assembled in real time.

Full WebGL 3D viewport with orbit, pan, and zoom. Systems assemble automatically — carriages mount to carriages, bridges connect axes, Z-axes attach in parallel or inline configurations.

Click any component for part details, specs, and live pricing. Modify travel, swap actuators, or reconfigure the entire system without starting over.

WebGL Viewer Live Assembly Part Details AR Mobile
Multi-axis gantry system assembled in 3D with part details and live pricing
03
Programmer-AI

Simulate complex motion
before you build.

Drag-and-drop sequence editor for multi-axis motion programming. Define moves, dwells, loops, sync points, and parallel operations. Set acceleration profiles, velocities, and microstepping.

Run the simulation live in the 3D viewport. Export as Python, G-Code, or C++ for direct controller integration. Includes pipetting and assay design tools for life science applications.

Sequence Editor Python Export G-Code C++ Pipetting
Programmer-AI sequence editor for multi-axis motion programming with code export
04
Instant Quoting

Priced as you configure.
Quoted in one click.

Real-time pricing updates as you build. Full bill of materials with part numbers, product images, spec sheets, STEP file downloads, and brochure links. Multi-axis system options, controller selection, and cable management — all itemized.

Generate a professional quote document with terms, lead times, and configuration IDs. Save quotes, share configurations, and track everything from your dashboard.

Live Pricing BOM STEP Downloads Quote PDF
Live quoting panel with itemized pricing, system options, and 3D assembly view
05
Quote Documents

Professional quotes.
Automatically generated.

One click generates a complete quote document — branded header, quote number, itemized line items with product images, spec summaries, STEP and brochure links, multi-axis options, controller details, and totals.

Terms and conditions, lead times, and account type are all included. The document is ready to email, print, or feed into your approval workflow.

Auto-Generated White-Label PDF Export
Professional quote document with itemized pricing, product images, and terms
06
Order Portal

From quote to
purchase order.

Every saved quote flows into a tracked order pipeline. Customers see their open quotes, upload purchase orders, pay directly, or download quote PDFs — all from a single dashboard.

On the manufacturer side, the admin panel tracks every quote, order, and registered user. Ready for ERP integration — order data is structured for direct feed into SAP, Oracle, or any fulfillment system.

PO Upload Payment Order Tracking ERP Ready
Order portal showing open quotes with purchase order upload and payment options
07
ModuSystems AI Chat

Describe it.
Configure it.

Talk to ModuSystems AI in plain English. Tell it your payload, travel, and cycle time — or paste an application description — and it returns a validated system recommendation with parts, prices, and a one-click Add to quote.

The chat understands the full ModuSystems catalog: LYNX actuators, AXYS controllers, gearboxes, motors, and accessories. It cross-checks specs against the engineering envelope, suggests alternatives when a constraint is borderline, and explains its reasoning so you can verify before quoting.

Natural Language Validated Specs Instant Recommendations One-Click Add
ModuSystems AI Chat greeting screen with example prompts ModuSystems AI Chat returning a system recommendation with parts and Add buttons
08
Scalable Catalog

Scalable catalog.
Fully customizable.

Every product in the library carries full parametric data — payload capacity, travel range, max speed, repeatability, encoder type, brake options, gearbox ratios, and mounting configurations. 20+ actuators and growing.

The catalog is designed to scale. Add your own products, define specs, upload 3D models, and set pricing tiers. OEMs and distributors can white-label the entire library or build their own alongside it — same engine, your brand.

20+ Actuators Full Parametric Data White-Label Ready Custom Catalogs
Scalable product part library with parametric specs, 3D models, and customizable catalog
09
Assay Designer-AI

Lab protocols.
Designed by AI.

A full liquid handling protocol designer built into the platform. Five guided phases — Sample Prep, Deck Layout, Well Painting, Protocol Builder, and Envelope Check — take you from blank deck to validated, machine-ready protocol.

Define plates, reagents, and pipetting sequences visually. The AI validates volumes, checks dead zones, and generates optimized tip paths. Supports 96-well plate formats with coordinate-level control over Z-heights, aspirate/dispense speeds, and mixing cycles.

5-Phase Workflow 96-Well Plates Pipetting Sequences Envelope Check
Assay Designer-AI showing 5-phase liquid handling protocol workflow with 96-well plate layout
10
Live Protocol Monitor

Watch your protocol
run in real time.

A real-time status dashboard that tracks every operation as it executes. Live deck view shows plate positions, tip state, and current operation. Full logging captures volumes, coordinates, timestamps, and errors.

Adjust speed mid-run, pause and resume protocols, and monitor axis positions across all channels. Designed for direct connection to BLC controllers — configure in the browser, stream to hardware.

Real-Time Dashboard Position Tracking Operation Logging Hardware Streaming
Live protocol monitor dashboard with real-time deck view and operation logging
Also Built In
And there's more under the hood.

Every capability an engineer, sales team, or distributor needs — integrated into a single platform.

Embedded AI Chat

Conversational assistant that understands motion engineering. Describe your application in plain language — it builds, compares, and explains.

CAD Export

STEP files for every component and the full assembly. GLB download for integration into external 3D environments.

AR Mobile Viewer

Point your phone and place a configured system on your factory floor. Full scale, real lighting — see how it fits before you order.

User Management

Registration, authentication, and tiered access. Gated features for registered users. Admin panel for analytics and catalog management.

ERP Integration

Structured order data ready for SAP, Oracle, NetSuite, or custom ERP feeds. Quote-to-order pipeline with no manual re-entry.

Share & Record

Share configurations via link. Record animations as video. Upload custom models. Every interaction tracked and recoverable.

How It Works
Four steps. Zero guesswork.

Traditional motion system design takes days of spreadsheets, PDF catalogs, and back-and-forth with sales engineers. ModuSystems AI takes minutes.

Define Requirements

Enter payload, travel, speed — or describe your application in plain language. The AI understands context like "pick and place" or "liquid handling."

System Generates

ModuSystems AI selects actuators, sizes gearboxes, validates safety margins, and assembles a complete multi-axis system in real-time 3D.

Simulate & Refine

Program motion sequences, run simulations, check cycle times, swap components. Every change recalculates instantly.

Quote, Order, Fulfill

Get a priced BOM. Export STEP files and motion code. Generate a quote. Upload a PO. The full lifecycle in one platform.

Built on ModuSystems
The engine.
Backed by 25+ years of motion.

ModuSystems AI runs on top of ModuSystems' real product catalog — the same modular motion hardware you'd order through a sales engineer, now with AI doing the engineering work first. Every actuator selected, every gearbox sized, every controller matched is grounded in production parts shipped from San Jose, California.

LYNX Actuators Single-belt (SBA), dual-belt (DBA), ball-screw, linear-rotary (LRA), and HD-XY platforms — all parametric, all in the engine.
AXYS Controls BLADE stepper and servo controllers, SAMURAI servo motors, CONTOUR modular controllers — sized and matched automatically.
Engineered Systems Custom gantries, robot movers, machine tending, and feeder systems — designed by AI, built by ModuSystems engineers.
Talk to an Engineer
Ready to see it?

ModuSystems AI is live. Enter your requirements and build a motion system right now.

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